Flight Learnings » Aircraft Systems

Anti-Ice and Deice Systems (Part Two)

admin — Thu, 15 Apr 2010 13:53:38 +0000

Windscreen Anti-Ice

There are two main types of windscreen anti-ice systems. The first system directs a flow of alcohol to the windscreen. If used early enough, the alcohol will prevent ice from building up on the windscreen. The rate of alcohol flow can be controlled by a dial in the flight deck according to procedures recommended by the aircraft manufacturer.

Another effective method of anti-icing equipment is the electric heating method. Small wires or other conductive material is imbedded in the windscreen. The heater can be turned on by a switch in the flight deck, causing an electrical current to be passed across the shield through the wires to provide sufficient heat to prevent the formation of ice on the windscreen. The heated windscreen should only be used during flight. Do not leave it on during ground operations, as it can overheat and cause damage to the windscreen. Warning: the electrical current can cause compass deviation errors by as much as 40°.

Propeller Anti-Ice

Propellers are protected from icing by the use of alcohol or electrically heated elements. Some propellers are equipped with a discharge nozzle that is pointed toward the root of the blade. Alcohol is discharged from the nozzles, and centrifugal force drives the alcohol down the leading edge of the blade. The boots are also grooved to help direct the flow of alcohol. This prevents ice from forming on the leading edge of the propeller. Propellers can also be fitted with propeller anti-ice boots. The propeller boot is divided into two sections—the inboard and the outboard sections. The boots are imbedded with electrical wires that carry current for heating the propeller. The prop anti-ice system can be monitored for proper operation by monitoring the prop anti-ice ammeter. During the preflight inspection, check the propeller boots for proper operation. If a boot fails to heat one blade, an unequal blade loading can result, and may cause severe propeller vibration. [Figure 6-49]

Figure 6-49. Prop ammeter and anti-ice boots.

Other Anti-Ice and Deice Systems

Pitot and static ports, fuel vents, stall-warning sensors, and other optional equipment may be heated by electrical elements. Operational checks of the electrically heated systems are to be checked in accordance with the AFM /POH.

Operation of aircraft anti-icing and deicing systems should be checked prior to encountering icing conditions. Encounters with structural ice require immediate action. Anti-icing and deicing equipment are not intended to sustain long-term flight in icing conditions.

Anti-Ice and Deice Systems (Part One)

admin — Thu, 15 Apr 2010 11:51:49 +0000

Anti-icing equipment is designed to prevent the formation of ice, while deicing equipment is designed to remove ice once it has formed. These systems protect the leading edge of wing and tail surfaces, pitot and static port openings, fuel tank vents, stall warning devices, windshields, and propeller blades. Ice detection lighting may also be installed on some aircraft to determine the extent of structural icing during night flights.

Most light aircraft have only a heated pitot tube and are not certified for flight in icing. These light aircraft have limited cross-country capability in the cooler climates during late fall, winter, and early spring. Noncertificated aircraft must exit icing conditions immediately. Refer to the AFM/POH for details.

Airfoil Anti-Ice and Deice

Inflatable deicing boots consist of a rubber sheet bonded to the leading edge of the airfoil. When ice builds up on the leading edge, an engine-driven pneumatic pump inflates the rubber boots. Many turboprop aircraft divert engine bleed air to the wing to inflate the rubber boots. Upon inflation, the ice is cracked and should fall off the leading edge of the wing. Deicing boots are controlled from the flight deck by a switch and can be operated in a single cycle or allowed to cycle at automatic, timed intervals. [Figure 6-48]

Figure 6-48. Deicing boots on the leading edge of the wing.

In the past it was believed that if the boots were cycled too soon after encountering ice, the ice layer would expand instead of breaking off, resulting in a condition referred to as ice “bridging.” Consequently, subsequent deice boot cycles would be ineffective at removing the ice buildup. Although some residual ice may remain after a boot cycle, “bridging” does not occur with any modern boots. Pilots can cycle the boots as soon as an ice accumulation is observed. Consult the AFM/POH for information on the operation of deice boots on an aircraft.

Many deicing boot systems use the instrument system suction gauge and a pneumatic pressure gauge to indicate proper boot operation. These gauges have range markings that indicate the operating limits for boot operation. Some systems may also incorporate an annunciator light to indicate proper boot operation.

Proper maintenance and care of deicing boots are important for continued operation of this system. They need to be carefully inspected during preflight.

Another type of leading edge protection is the thermal anti-ice system. Heat provides one of the most effective methods for preventing ice accumulation on an airfoil. High performance turbine aircraft often direct hot air from the compressor section of the engine to the leading edge surfaces. The hot air heats the leading edge surfaces sufficiently to prevent the formation of ice. A newer type of thermal anti-ice system referred to as thermawing uses electrically heated graphite foil laminate applied to the leading edge of the wing and horizontal stabilizer. Thermawing systems typically have two zones of heat application. One zone on the leading edge receives continuous heat; the second zone further aft receives heat in cycles to dislodge the ice allowing aerodynamic forces to remove it. Thermal anti-ice systems should be activated prior to entering icing conditions.

An alternate type of leading edge protection that is not as common as thermal anti-ice and deicing boots is known as a weeping wing. The weeping-wing design uses small holes located in the leading edge of the wing to prevent the formation and build-up of ice. An antifreeze solution is pumped to the leading edge and weeps out through the holes. Additionally, the weeping wing is capable of deicing an aircraft. When ice has accumulated on the leading edges, application of the antifreeze solution chemically breaks down the bond between the ice and airframe, allowing aerodynamic forces to remove the ice. [Figure 6-48]

Figure 6-48. TKS weeping wing anti-ice/deicing system.

Aircraft Oxygen Systems (Part One)

admin — Thu, 15 Apr 2010 01:48:38 +0000

Most high altitude aircraft come equipped with some type of fixed oxygen installation. If the aircraft does not have a fixed installation, portable oxygen equipment must be readily accessible during flight. The portable equipment usually consists of a container, regulator, mask outlet, and pressure gauge. Aircraft oxygen is usually stored in high pressure system containers of 1,800–2,200 psi. When the ambient temperature surrounding an oxygen cylinder decreases, pressure within that cylinder decreases because pressure varies directly with temperature if the volume of a gas remains constant. If a drop in indicated pressure on a supplemental oxygen cylinder is noted, there is no reason to suspect depletion of the oxygen supply, which has simply been compacted due to storage of the containers in an unheated area of the aircraft. High pressure oxygen containers should be marked with the psi tolerance (i.e., 1,800 psi) before filling the container to that pressure. The containers should be supplied with aviation oxygen only, which is 100 percent pure oxygen. Industrial oxygen is not intended for breathing and may contain impurities, and medical oxygen contains water vapor that can freeze in the regulator when exposed to cold temperatures. To assure safety, periodic inspection and servicing of the oxygen system should be done.

An oxygen system consists of a mask or cannula and a regulator that supplies a flow of oxygen dependent upon cabin altitude. Cannulas are not approved for flights above 18,000 feet. Regulators approved for use up to 40,000 feet are designed to provide zero percent cylinder oxygen and 100 percent cabin air at cabin altitudes of 8,000 feet or less, with the ratio changing to 100 percent oxygen and zero percent cabin air at approximately 34,000 feet cabin altitude. [Figure 6-43] Regulators approved up to 45,000 feet are designed to provide 40 percent cylinder oxygen and 60 percent cabin air at lower altitudes, with the ratio changing to 100 percent at the higher altitude. Pilots should avoid flying above 10,000 feet without oxygen during the day and above 8,000 feet at night.

Figure 6-43. Oxygen system regulator.

Pilots should be aware of the danger of fire when using oxygen. Materials that are nearly fireproof in ordinary air may be susceptible to combustion in oxygen. Oils and greases may ignite if exposed to oxygen, and cannot be used for sealing the valves and fittings of oxygen equipment. Smoking during any kind of oxygen equipment use is prohibited. Before each flight, the pilot should thoroughly inspect and test all oxygen equipment. The inspection should include a thorough examination of the aircraft oxygen equipment, including available supply, an operational check of the system, and assurance that the supplemental oxygen is readily accessible. The inspection should be accomplished with clean hands and should include a visual inspection of the mask and tubing for tears, cracks, or deterioration; the regulator for valve and lever condition and positions; oxygen quantity; and the location and functioning of oxygen pressure gauges, flow indicators and connections. The mask should be donned and the system should be tested. After any oxygen use, verify that all components and valves are shut off.

Pressurized Aircraft (Part Three) Decompression

admin — Wed, 14 Apr 2010 23:49:43 +0000

Physiologically, decompressions fall into two categories:

Explosive decompression—a change in cabin pressure faster than the lungs can decompress, possibly causing lung damage. Normally, the time required to release air from the lungs without restrictions, such as masks, is 0.2 seconds. Most authorities consider any decompression that occurs in less than 0.5 seconds to be explosive and potentially dangerous.
Rapid decompression—a change in cabin pressure in which the lungs decompress faster than the cabin, resulting in no likelihood of lung damage.

During an explosive decompression, there may be noise, and one may feel dazed for a moment. The cabin air fills with fog, dust, or flying debris. Fog occurs due to the rapid drop in temperature and the change of relative humidity. Normally, the ears clear automatically. Air rushes from the mouth and nose due to the escape of air from the lungs, and may be noticed by some individuals.

Rapid decompression decreases the period of useful consciousness because oxygen in the lungs is exhaled rapidly, reducing pressure on the body. This decreases the partial pressure of oxygen in the blood and reduces the pilot’s effective performance time by one-third to one-fourth its normal time. For this reason, an oxygen mask should be worn when flying at very high altitudes (35,000 feet or higher). It is recommended that the crewmembers select the 100 percent oxygen setting on the oxygen regulator at high altitude if the aircraft is equipped with a demand or pressure demand oxygen system.

The primary danger of decompression is hypoxia. Quick, proper utilization of oxygen equipment is necessary to avoid unconsciousness. Another potential danger that pilots, crew, and passengers face during high altitude decompressions is evolved gas decompression sickness. This occurs when the pressure on the body drops sufficiently, nitrogen comes out of solution, and forms bubbles that can have adverse effects on some body tissues.

Decompression caused by structural damage to the aircraft presents another type of danger to pilots, crew, and passengers––being tossed or blown out of the aircraft if they are located near openings. Individuals near openings should wear safety harnesses or seatbelts at all times when the aircraft is pressurized and they are seated. Structural damage also has the potential to expose them to wind blasts and extremely cold temperatures.

Rapid descent from altitude is necessary if these problems are to be minimized. Automatic visual and aural warning systems are included in the equipment of all pressurized aircraft.

Pressurized Aircraft (Part Two)

admin — Wed, 14 Apr 2010 21:48:57 +0000

The cabin pressure control system provides cabin pressure regulation, pressure relief, vacuum relief, and the means for selecting the desired cabin altitude in the isobaric and differential range. In addition, dumping of the cabin pressure is a function of the pressure control system. A cabin pressure regulator, an outflow valve, and a safety valve are used to accomplish these functions.

The cabin pressure regulator controls cabin pressure to a selected value in the isobaric range and limits cabin pressure to a preset differential value in the differential range. When an aircraft reaches the altitude at which the difference between the pressure inside and outside the cabin is equal to the highest differential pressure for which the fuselage structure is designed, a further increase in aircraft altitude will result in a corresponding increase in cabin altitude. Differential control is used to prevent the maximum differential pressure, for which the fuselage was designed, from being exceeded. This differential pressure is determined by the structural strength of the cabin and often by the relationship of the cabin size to the probable areas of rupture, such as window areas and doors.

The cabin air pressure safety valve is a combination pressure relief, vacuum relief, and dump valve. The pressure relief valve prevents cabin pressure from exceeding a predetermined differential pressure above ambient pressure. The vacuum relief prevents ambient pressure from exceeding cabin pressure by allowing external air to enter the cabin when ambient pressure exceeds cabin pressure. The flight deck control switch actuates the dump valve. When this switch is positioned to ram, a solenoid valve opens, causing the valve to dump cabin air to atmosphere.

The degree of pressurization and the operating altitude of the aircraft are limited by several critical design factors. Primarily, the fuselage is designed to withstand a particular maximum cabin differential pressure.

Several instruments are used in conjunction with the pressurization controller. The cabin differential pressure gauge indicates the difference between inside and outside pressure. This gauge should be monitored to assure that the cabin does not exceed the maximum allowable differential pressure. A cabin altimeter is also provided as a check on the performance of the system. In some cases, these two instruments are combined into one. A third instrument indicates the cabin rate of climb or descent. A cabin rate-of-climb instrument and a cabin altimeter are illustrated in Figure 6-42.

Figure 6-42. Cabin pressurization instruments.

Pressurized Aircraft (Part One)

admin — Wed, 14 Apr 2010 16:13:59 +0000

Aircraft are flown at high altitudes for two reasons. First, an aircraft flown at high altitude consumes less fuel for a given airspeed than it does for the same speed at a lower altitude because the aircraft is more efficient at a high altitude. Second, bad weather and turbulence may be avoided by flying in relatively smooth air above the storms. Many modern aircraft are being designed to operate at high altitudes, taking advantage of that environment. In order to fly at higher altitudes, the aircraft must be pressurized. It is important for pilots who fly these aircraft to be familiar with the basic operating principles.

In a typical pressurization system, the cabin, flight compartment, and baggage compartments are incorporated into a sealed unit capable of containing air under a pressure higher than outside atmospheric pressure. On aircraft powered by turbine engines, bleed air from the engine compressor section is used to pressurize the cabin. Superchargers may be used on older model turbine-powered aircraft to pump air into the sealed fuselage. Piston-powered aircraft may use air supplied from each engine turbocharger through a sonic venturi (flow limiter). Air is released from the fuselage by a device called an outflow valve. By regulating the air exit, the outflow valve allows for a constant inflow of air to the pressurized area. [Figure 6-40]

Figure 6-40. High performance airplane pressurization system.

A cabin pressurization system typically maintains a cabin pressure altitude of approximately 8,000 feet at the maximum designed cruising altitude of an aircraft. This prevents rapid changes of cabin altitude that may be uncomfortable or cause injury to passengers and crew. In addition, the pressurization system permits a reasonably fast exchange of air from the inside to the outside of the cabin. This is necessary to eliminate odors and to remove stale air. [Figure 6-41]

Figure 6-41. Standard atmospheric pressure chart.

Pressurization of the aircraft cabin is an accepted method of protecting occupants against the effects of hypoxia. Within a pressurized cabin, occupants can be transported comfortably and safely for long periods of time, particularly if the cabin altitude is maintained at 8,000 feet or below, where the use of oxygen equipment is not required. The flight crew in this type of aircraft must be aware of the danger of accidental loss of cabin pressure and be prepared to deal with such an emergency whenever it occurs.

The following terms will aid in understanding the operating principles of pressurization and air conditioning systems:

Aircraft altitude—the actual height above sea level at which the aircraft is flying
Ambient temperature—the temperature in the area immediately surrounding the aircraft
Ambient pressure—the pressure in the area immediately surrounding the aircraft
Cabin altitude—cabin pressure in terms of equivalent altitude above sea level
Differential pressure—the difference in pressure between the pressure acting on one side of a wall and the pressure acting on the other side of the wall. In aircraft air-conditioning and pressurizing systems, it is the difference between cabin pressure and atmospheric pressure.

Landing Gear – (Part Two) Tailwheel Landing Gear Airplanes

admin — Wed, 14 Apr 2010 12:13:18 +0000

Tailwheel landing gear aircraft have two main wheels attached to the airframe ahead of its CG that support most of the weight of the structure. A tailwheel at the very back of the fuselage provides a third point of support. This arrangement allows adequate ground clearance for a larger propeller and is more desirable for operations on unimproved fields. [Figure 6-38]

Figure 6-38. Tailwheel landing gear.

With the CG located behind the main gear, directional control of this type aircraft becomes more difficult while on the ground. This is the main disadvantage of the tailwheel landing gear. For example, if the pilot allows the aircraft to swerve while rolling on the ground at a low speed, he or she may not have sufficient rudder control and the CG will attempt to get ahead of the main gear which may cause the airplane to ground loop.

Lack of good forward visibility when the tailwheel is on or near the ground is a second disadvantage of tailwheel landing gear aircraft. These inherent problems mean specific training is required in tailwheel aircraft.

Landing Gear – (Part One) Tricycle Landing Gear Airplanes

admin — Wed, 14 Apr 2010 12:09:29 +0000

The landing gear forms the principal support of an aircraft on the surface. The most common type of landing gear consists of wheels, but aircraft can also be equipped with floats for water operations or skis for landing on snow. [Figure 6-37]

Figure 6-37. The landing gear supports the airplane during the takeoff run, landing, taxiing, and when parked.

The landing gear on small aircraft consists of three wheels: two main wheels (one located on each side of the fuselage) and a third wheel positioned either at the front or rear of the airplane. Landing gear employing a rear-mounted wheel is called conventional landing gear. Airplanes with conventional landing gear are often referred to as tailwheel airplanes. When the third wheel is located on the nose, it is called a nosewheel, and the design is referred to as a tricycle gear. A steerable nosewheel or tailwheel permits the airplane to be controlled throughout all operations while on the ground.

Tricycle Landing Gear Airplanes

A tricycle gear airplane has three advantages:

It allows more forceful application of the brakes during landings at high speeds without causing the aircraft to nose over.
It permits better forward visibility for the pilot during takeoff, landing, and taxiing.
It tends to prevent ground looping (swerving) by providing more directional stability during ground operation since the aircraft’s center of gravity (CG) is forward of the main wheels. The forward CG keeps the airplane moving forward in a straight line rather than ground looping.

Nosewheels are either steerable or castering. Steerable nosewheels are linked to the rudders by cables or rods, while castering nosewheels are free to swivel. In both cases, the aircraft is steered using the rudder pedals. Aircraft with a castering nosewheel may require the pilot to combine the use of the rudder pedals with independent use of the brakes.

Aircraft Hydraulic Systems

admin — Tue, 13 Apr 2010 23:15:50 +0000

There are multiple applications for hydraulic use in aircraft, depending on the complexity of the aircraft. For example, hydraulics is often used on small airplanes to operate wheel brakes, retractable landing gear, and some constant-speed propellers. On large airplanes, hydraulics is used for flight control surfaces, wing flaps, spoilers, and other systems.

A basic hydraulic system consists of a reservoir, pump (either hand, electric, or engine driven), a filter to keep the fluid clean, selector valve to control the direction of flow, relief valve to relieve excess pressure, and an actuator. [Figure 6-36]

Figure 6-36. Basic hydraulic system.

The hydraulic fluid is pumped through the system to an actuator or servo. A servo is a cylinder with a piston inside that turns fluid power into work and creates the power needed to move an aircraft system or flight control. Servos can be either single-acting or double-acting, based on the needs of the system. This means that the fluid can be applied to one or both sides of the servo, depending on the servo type. A single-acting servo provides power in one direction. The selector valve allows the fluid direction to be controlled. This is necessary for operations such as the extension and retraction of landing gear during which the fluid must work in two different directions. The relief valve provides an outlet for the system in the event of excessive fluid pressure in the system. Each system incorporates different components to meet the individual needs of different aircraft.

A mineral-based hydraulic fluid is the most widely used type for small aircraft. This type of hydraulic fluid, a kerosene-like petroleum product, has good lubricating properties, as well as additives to inhibit foaming and prevent the formation of corrosion. It is chemically stable, has very little viscosity change with temperature, and is dyed for identification. Since several types of hydraulic fluids are commonly used, an aircraft must be serviced with the type specified by the manufacturer. Refer to the AFM/POH or the Maintenance Manual.

Aircraft Electrical Systems

admin — Tue, 13 Apr 2010 12:02:31 +0000

Most aircraft are equipped with either a 14- or a 28-volt direct current electrical system. A basic aircraft electrical system consists of the following components:

Alternator/generator
Battery
Master/battery switch
Alternator/generator switch
Bus bar, fuses, and circuit breakers
Voltage regulator
Ammeter/loadmeter
Associated electrical wiring

Engine-driven alternators or generators supply electric current to the electrical system. They also maintain a sufficient electrical charge in the battery. Electrical energy stored in a battery provides a source of electrical power for starting the engine and a limited supply of electrical power for use in the event the alternator or generator fails.

Most direct-current generators will not produce a sufficient amount of electrical current at low engine rpm to operate the entire electrical system. During operations at low engine rpm, the electrical needs must be drawn from the battery, which can quickly be depleted.

Alternators have several advantages over generators. Alternators produce sufficient current to operate the entire electrical system, even at slower engine speeds, by producing alternating current, which is converted to direct current. The electrical output of an alternator is more constant throughout a wide range of engine speeds.

Some aircraft have receptacles to which an external ground power unit (GPU) may be connected to provide electrical energy for starting. These are very useful, especially during cold weather starting. Follow the manufacturer’s recommendations for engine starting using a GPU.

The electrical system is turned on or off with a master switch. Turning the master switch to the ON position provides electrical energy to all the electrical equipment circuits except the ignition system. Equipment that commonly uses the electrical system for its source of energy includes:

Position lights
Anticollision lights
Landing lights
Taxi lights
Interior cabin lights
Instrument lights
Radio equipment
Turn indicator
Fuel gauges
Electric fuel pump
Stall warning system
Pitot heat
Starting motor

Many aircraft are equipped with a battery switch that controls the electrical power to the aircraft in a manner similar to the master switch. In addition, an alternator switch is installed which permits the pilot to exclude the alternator from the electrical system in the event of alternator failure. [Figure 6-33]

Figure 6-33. On this master switch, the left half is for the alternator and the right half is for the battery.

With the alternator half of the switch in the OFF position, the entire electrical load is placed on the battery. All nonessential electrical equipment should be turned off to conserve battery power.

A bus bar is used as a terminal in the aircraft electrical system to connect the main electrical system to the equipment using electricity as a source of power. This simplifies the wiring system and provides a common point from which voltage can be distributed throughout the system. [Figure 6-34]

Figure 6-34. Electrical system schematic. - Click to Enlarge

Fuses or circuit breakers are used in the electrical system to protect the circuits and equipment from electrical overload. Spare fuses of the proper amperage limit should be carried in the aircraft to replace defective or blown fuses. Circuit breakers have the same function as a fuse but can be manually reset, rather than replaced, if an overload condition occurs in the electrical system. Placards at the fuse or circuit breaker panel identify the circuit by name and show the amperage limit.

An ammeter is used to monitor the performance of the aircraft electrical system. The ammeter shows if the alternator/generator is producing an adequate supply of electrical power. It also indicates whether or not the battery is receiving an electrical charge.

Ammeters are designed with the zero point in the center of the face and a negative or positive indication on either side. [Figure 6-35] When the pointer of the ammeter is on the plus side, it shows the charging rate of the battery. A minus indication means more current is being drawn from the battery than is being replaced. A full-scale minus deflection indicates a malfunction of the alternator/generator. A full-scale positive deflection indicates a malfunction of the regulator. In either case, consult the AFM or POH for appropriate action to be taken.

Figure 6-35. Ammeter and loadmeter.

Not all aircraft are equipped with an ammeter. Some have a warning light that, when lighted, indicates a discharge in the system as a generator/alternator malfunction. Refer to the AFM or POH for appropriate action to be taken.

Another electrical monitoring indicator is a loadmeter. This type of gauge has a scale beginning with zero and shows the load being placed on the alternator/generator. [Figure 6-35] The loadmeter reflects the total percentage of the load placed on the generating capacity of the electrical system by the electrical accessories and battery. When all electrical components are turned off, it reflects only the amount of charging current demanded by the battery.

A voltage regulator controls the rate of charge to the battery by stabilizing the generator or alternator electrical output. The generator/alternator voltage output should be higher than the battery voltage. For example, a 12-volt battery would be fed by a generator/alternator system of approximately 14 volts. The difference in voltage keeps the battery charged.